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Core Advantages: The DL600 excels in its unique "cloverleaf" spool design, offering superior winding stability compared to traditional spools. Equipped with an advanced tension control system, it maintains constant wire tension throughout the winding process, completely eliminating problems such as wire slack, breakage, or deformation due to excessive tension.
Product Features: The core of its design is the cloverleaf arrangement mechanism, ensuring extremely uniform and stable wire distribution on the spool, effectively preventing damage caused by uneven winding, tangled wires, or stacking. The machine supports high-speed operation and can be perfectly synchronized with modern high-capacity drawing, coating, or extrusion production lines for uninterrupted production.
Applications: As a post-processing equipment after wire processing (such as drawing, coating, and extrusion), it systematically winds wires or cables onto spools for subsequent storage, transportation, or further processing.
Common Problems and Solutions:
Uneven wire arrangement: Often caused by reciprocating screw synchronization failure or inaccurate tension sensor feedback.
Solutions: Check the encoder feedback of the winding motor and recalibrate the PID parameters of the tension control system.
Full Reel Automatic Stop Failure: Counter or meter counter sensor malfunction.
Solution: Clean dust from the surface of the non-contact sensor or replace the faulty sensing element.
Important Note: During high-speed winding, the drum has significant inertia. When stopping, wait until the braking device has come to a complete stop before unloading the reel. Regularly check the linearity of the springs and sensors in the tension control system to ensure precise winding.
